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Plastics injection molding is such an interesting and great subject! Suppose you have never seen or heard about plastics. Plastics are a unique material that can be melted down and formed into a variety of products, much like how you mold clay. We produce many of the products you play with, utilize, or ingest via methods such as injection molding (think toys, auto parts, packaging that contains your food).

Injection molding — So, how does that work? It's a cool process! The plastic is first melted down into a very viscous liquid. After that, this melted plastic is forced in a mould. A mold is a type of box that has the shape of your desired item. Imagine a cookie cutter! After the plastic has melted into the mold it cools and solidifies. Once cooled, the new object can be removed from the mold. This injection molding process is used in manufacturing many household items that you see every day and use— for example, toothbrushes, cups and lids for bottles!

Choosing the right plastic for your injection molding projec

So, now lets discuss the kinds of plastics that we can use in injection mold. There is multiple types and individual type has unique properties. Popular types of plastics commonly employed include polypropylene, polyethylene, polycarbonate and ABS. All of these types have their strengths, and also their weaknesses. The price, strength and flexibility of a plastic should therefore be considerations when selecting the right one for your project. That way, you can select the optimal plastic for whatever it is that needs creating.

Injection molding is not always easy. For instance one typical issue is when the plastic after melting does not thoroughly fill the mold. This can lead to weak points or it may even deform the finished product. This issue can be fixed by changing the mold so that plastic flows correctly, or adjusting the temperature and pressure of the plastic. Another issue that may occur is an abnormally rapid cooling of the plastic. If this occurs, the final product can end up with cracks or become warped. The solution for this, is by cooling the mold at a slower pace or to select other plastic for it to work better.

Why choose Swords Precision plastics for injection molding?

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