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When you walk into a factory floor, the rhythmic hum of machines and the scent of freshly molded plastic parts create a unique atmosphere. These parts—from automotive components to medical housings—are often produced using plastics injection molding, one of the most efficient and scalable manufacturing processes in the world.
In this article, I’ll share first-hand experience from real projects, explain how the process works, compare it with other methods, and give you practical tips for choosing the right supplier.
Plastics injection molding is a high-volume manufacturing process where molten plastic is injected into a steel or aluminum mold under high pressure. Once cooled, the mold releases a solid part that is accurate, durable, and repeatable.
Materials used: ABS, PP, PC, Nylon, PEEK, and more.
Applications: Automotive dashboards, electronic housings, medical device parts, consumer goods.
Tolerance level: ±0.05 mm is achievable in precision parts.
✅ From my own factory experience: we ran a batch of 10,000 ABS automotive clips, and the cycle time per part was just 28 seconds—showing why injection molding is unbeatable for mass production.
Mold Design & Manufacturing – Engineers create a 3D design, followed by CNC machining or EDM to produce the mold.
Material Preparation – Plastic pellets are dried and fed into the hopper.
Injection – The plastic is melted and injected into the mold cavity.
Cooling – The molten plastic solidifies inside the mold.
Ejection – Ejector pins push the finished part out.
Quality Inspection – Parts are measured with CMMs to ensure tolerance compliance.
? Cycle time example: For a standard smartphone case, the injection cycle is about 35–40 seconds.
Process | Best For | Lead Time | Cost per Part | Limitations |
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Injection Molding | Mass production (10,000+ pcs) | 2–6 weeks mold making | Very low (after tooling) | High mold cost |
3D Printing | Prototypes, small runs | 1–3 days | High | Limited strength & finish |
CNC Machining | Low-volume, high precision | 1–2 weeks | Medium | Expensive for large runs |
Blow Molding | Hollow parts (bottles, tanks) | 2–4 weeks | Low | Limited shapes |
Scalability: Ideal for runs of 10,000–1,000,000 parts.
Cost efficiency: Once tooling is done, unit cost can drop below $0.10 per part.
Design flexibility: Complex geometries, thin walls, inserts, and overmolding are possible.
Consistency: Every part matches the previous one, ensuring reliability in assembly.
? Pain point solved: Many buyers worry about tooling costs. In reality, shared-mold or rapid-mold solutions can cut upfront investment by 30–50%.
7 Swords Precision: Your Trusted Partner in Custom CNC Machining
As a leading provider of custom CNC machining parts and components, 7 Swords Precision specializes in prototype turning and milling using high-quality metal materials. We deliver precision-engineered products tailored to the unique requirements of various industries. Our commitment to excellence has established us as one of the top CNC manufacturing suppliers in the market.
We are proud to hold several production certificates for our CNC machining services, which demonstrates our commitment to quality and customer satisfaction. Our team follows strict quality control procedures to ensure that every part we produce meets the highest standards of quality and accuracy
Processing |
CNC Turning, CNC Milling, Laser Cutting, Bending, Spining, Wire Cutting, Stamping, Electric Discharge Machining (EDM), Injection Molding |
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Materials |
Aluminum: 2000 series, 6000 series, 7075, 5052, etc |
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Stainlesss steel: SUS303, SUS304, SS316, SS316L, 17-4PH, etc |
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Steel: 1214L/1215/1045/4140/SCM440/40CrMo, etc |
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Brass: 260, C360, H59, H60, H62, H63, H65, H68, H70, Bronze, Copper |
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Titanium: Grade F1-F5 |
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Plastic: Acetal/POM/PA/Nylon/PC/PMMA/PVC/PU/Acrylic/ABS/PTFE/PEEK etc |
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Surface Treatment |
Anodized, Bead Blasted, Silk Screen, PVD Plating, Zinc/Nickl/Chrome/Titanium Plating, Brushing, Painting, Powder Coated, Passivation, Electrophoresis, Electro Polishing, Knurl, Laser/Etch/Engrave etc |
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Tolerance |
±0.002 ~ ±0.005mm |
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Surface Roughness |
Min Ra 0.1~3.2
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